You need the highest-quality end mill to produce the right results each time. Plus carbide tends to be stronger and more reliable than other products. Therefore you can use it more often without worrying about excessive wear and tear. We understand the need for carbide end mills for aluminum and ensure that our products are the best.
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Can you over mill Aluminum powder - posted in Pyrotechnics I found I was running low on Al powder and needed to make some more. I used some heavy duty great value brand foil and milled it for right around 3 days. I checked on the powder today and found it to be much more reactive then the powder I was running low on.
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2 Few things can ruin a machinists day more easily than a broken chipped or prematurely worn down end mill. Besides requiring replacement a compromised cutting tool can produce subpar results and scrapped parts.
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Aluminum powder comes in a number of particle sies and shapes. It is manufactured by a number of methods. Flakes can be the result of machine tool cutting or grinding operations.
You could look up how to make a ball mill and make one from some stuff you have around your place as for some of the pressure based ideas like mortar and pestle you would have to remember that aluminum processing suffers from galling where the metal you are breaking off and pressing against the left over metal in the block sticks to it to the point it is nearly one piece of metal again.
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